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Pre-Expander


Pre-Expander

 

PRE-EXPANDERS

  • Fully automatic pressure batch type process operation.  Automatic dosing of raw material.
  • Expander design provides efficient operation for EPS, PMMA and most copolymers.
  • High throughput yielding more processed beads per pre-expander, providing lower operating and capital cost.
  • Vacuum conveyance of raw material to upper storage hopper.
  • Stainless steel raw material storage and weighing hoppers.
  • Transparent raw material dosing funnel allows visual inspection of material flow.  Transparent expansion chamber enables visual monitoring of the material expansion.
  • Variable speed, stainless steel agitator stirrer with Teflon wipers insures delicate bead treatment while in the expansion chamber.
  • Live steam controlled by a proportional steam regulator is introduced into expansion chamber through a fine mesh stainless steel diffuser screen.  Direct steam contact on raw material provides uniform expansion of beads.
  • Purge valve on expansion chamber allows continuous cross flow of steam through raw material for more uniform temperature throughout the expansion chamber.
  • Photoelectric eye senses pre-expanded bead level in chamber which stops the expansion process at a known volume to assure precise density control.
  • Quick evacuation of expanded beads through fully open expansion chamber bottom.  Fluidizing bead drying bed allows precision cooling and stabilizing of expanded beads.
  • Screen type bead de-lumping system.  Two stage vibrating sieve unit provides bead classification and elimination of dysfunctional (dead) beads.
  • Programmable controller containing fully functional integrated software for machine control allowing operator easy and simple adjustment of all process timers.
     
     
     
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