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Part Digitizing


TCP Screen

OFF-LINE PROGRAMMING

  • Uses our newly developed “TruTeach” Software
  • Method to quickly develop robot programs without using the actual robot to teach the program
    Teach points
    - Method 1- Taught by moving tool to casting and using foot switch to enter point
    - Method 2- Tracing tool around casting profile. Teach points are automatically generated at pre-determined intervals
  • Wrist Orientation
    - The orientation of the digitizer wrist matches the robot wrist orientation
  • Tool Center Points (TCP)
    - Tool center points on the digitizer can be taught and stored for future use
  • Work Objects
    - Work Objects can be taught using the digitizer
  • Program speeds
    - Program run speeds and accuracy zones can be set for each point taught during the off line programming process
  • Edit Programs
    - The complete program can be edited while off-line
  • One time setup
    - A full size model of the tool to be used is manufactured and mounted on the digitizer.
    - A TCP is taught for the digitizer.
  • A corresponding TCP is taught on the Robot Cell
    - A Work Object is taught on the part fixture using the digitizer.
  • A corresponding Work Object is taught on the part fixture using the robot
  • Programming steps
    - Move the tool around the part entering points, speeds, and zones as you go.
    - For path generation the digitizer is placed in automatic mode. (Manual to automatic can be switched as many times as the operator wishes during the programming sequence).
    - Save the program
    - Transfer the program to the Robot via floppy disc or Ethernet.
    - Mount part holding fixture in the robot cell.
    - Dry test run with the part, touching up any points if required.
    - Replace qualification casting with a part to be processed.
    - Run cell
  • Programming time
    - A typical casting as pictured below will take approximately 5-15 minutes to program offline.
    - It will take about 5-10 minutes to fine tune in the cell. The less variation between parts, the less time this will take
  • Other Capabilities
    - Program can be downloaded into other offline software packages, such as Robot Studio for simulation purposes (time, studies, process verification, etc.)
    - User friendly Wizards are available to assist the programmer to teach repetitive operations
  • Summary:
    - Provides a quick, easy method to teach programs
    - Easy to edit
    - User friendly

Teaching

Running

     
     
     
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